We'are Open: Mon - Sat 8:00 - 18:00
Integrated System Design
Engineering Without Limitations
Standard conveyor catalogs force compromises: fixed footprints, fixed load ratings, fixed integration points. We don’t work from a catalog. Every system is custom-engineered in CAD, then fabricated in our own shop to match your floor plan, your throughput target, and your product mix — not the nearest standard part number.
Applications for High-Performance Flow
Whether you’re fitting a system into a tight, non-standard footprint or scaling a high-velocity distribution center, custom engineering means the conveyor adapts to your facility — not the other way around.
Conveyor Configurations
Best Use Case:
Zone-to-zone transport and accumulation where product needs to stop, buffer, and release without contacting adjacent items — parcel singulation, tote handling, induction into sortation or robotic cells.
Key Advantages:
- Zero-pressure accumulation — each zone stops product independently, no product-on-product contact
- Run-on-demand zoning — rollers energize only when product is present, reducing motor runtime versus fixed-speed belt
- Distributed 24VDC motors isolate failures to a single zone instead of stopping the full line
- Low-voltage design simplifies lockout/tagout during maintenance
Best Use Case:
Directional changes — 30°, 45°, and 90° turns — within a zero-pressure accumulation line, without breaking zone control or introducing product slippage.
Key Advantages:
- Tapered or differential-speed rollers maintain product orientation through the turn
- Maintains ZPA zone logic through the curve — no dead zones or pressure buildup at transitions
- Matches straight MDR zone control, so the line reads as one continuous system rather than a belt-to-roller handoff
Best Use Case:
Products with irregular, unstable, or small-footprint bottoms that can’t reliably ride on open rollers — poly bags, small cartons, uneven pallets of mixed SKUs, or transitions at inclines and declines.
Key Advantages:
- Continuous belt surface eliminates gaps that catch narrow or flexible product
- Higher friction surface supports incline/decline transport without slippage
- Bridges accumulation zones and non-conveyable product types without a separate handling system
Best Use Case:
High-throughput diverting to multiple destinations — parcel sortation, order fulfillment lanes, returns/reverse logistics sorting.
Key Advantages:
- [NEED SPEC: sortation method(s) you offer — pop-up wheel, cross-belt, sliding shoe, narrow-belt — each has a different rate/gentleness tradeoff worth naming specifically]
- [NEED SPEC: rated sorts-per-minute or throughput capacity]
Integrates directly with upstream ZPA accumulation, so diverted product arrives singulated and spaced
Best Use Case:
Heavy unit loads — palletized product, drums, heavy totes — where roller-driven MDR doesn’t have the load capacity.
Key Advantages:
- Rated for heavy unit loads beyond typical MDR capacity — [NEED SPEC: your rated load capacity per zone/roller]
- Chain-driven design withstands higher impact loading at induction points
- Common in palletizing, depalletizing, and heavy-duty in-feed applications where product weight, not just throughput, drives the design
Best Use Case:
Applications that don’t fit a standard configuration — washdown environments, cold storage, non-standard product geometry, or integration with existing legacy equipment during a retrofit.
Key Advantages:
- Engineered and fabricated in-house, so non-standard requirements don’t require a third-party subcontractor or custom quote cycle
- Same design and fabrication team handles the custom build as the standard product line — no handoff to a separate engineering group
- Built to integrate into existing facility constraints rather than requiring facility modification
Best Use Case:
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Morbi nec mollis sapien, id rutrum est. Ut tincidunt interdum blandit. Pellentesque vehicula molestie nulla eu lobortis.
Key Advantages:
- Lorem ipsum dolor sit amet, consectetur adipiscing elit.
- Nam volutpat purus at ex dictum porta.
- Vivamus ac lorem a nibh hendrerit mollis quis id dui.
- Nulla accumsan mauris nec orci efficitur, sit amet eleifend neque efficitur.
A Disciplined Approach to High-Performance Infrastructure
Every project runs through the same team, start to finish. There’s no handoff between a sales engineer, a separate design firm, and a third-party fabricator — the people who design your system are accountable for how it performs on your floor.